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Factory supply 1.22*2.44m Grey Polycarbonate Solid Sheet Lightweight Durable Panel with Hard Coat Surface for Scratch Chemical and UV Resistance for

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Factory supply 1.22*2.44m Grey Polycarbonate Solid Sheet Lightweight Durable Panel with Hard Coat Surface for Scratch Chemical and UV Resistance for

Name: Factory supply 122244m Grey Polycarbonate Solid Sheet Lightweight Durable Panel with Hard Coat Surface for Scratch Chemical and UV Resistance for
Brand: TOPPC
Price: 10.8 USD

Best Factory supply 1.22*2.44m Grey Polycarbonate Solid Sheet Lightweight Durable Panel with Hard Coat Surface for Scratch Chemical and UV Resistance for wholesale

Brand Name : TOPPC

Model Number : TOPPC02

Certification : ROSH CE

Place of Origin : China

MOQ : 100 square meters

Price : 10.8USD-16.8USD per sqaure meters

Payment Terms : L/C, T/T, Western Union, MoneyGram

Supply Ability : 100000 meters per Month

Delivery Time : 10 days

Packaging Details : Two side with PE film

Material : Polycarbonate

Easy Installation : Can be cold bent

Width : Up to 2100mm

Standard Color : Grey

Temperatureresistance : -40°C to 120°C

Installation : easy installation

Surface : UV Protection Anti-fog

Net Weight : 6.0kg/m2

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5mm Grey Polycarbonate Solid Sheet: Durable, Decorative & Shatterproof

The 5mm Grey Polycarbonate Solid Sheet is a premium-grade, monolithic (solid) panel that combines exceptional strength with a sleek, modern aesthetic. It serves as a versatile alternative to glass, acrylic, and traditional building materials, offering superior performance for applications where safety, privacy, and a refined look are paramount.

Factory supply 1.22*2.44m Grey Polycarbonate Solid Sheet Lightweight Durable Panel with Hard Coat Surface for Scratch Chemical and UV Resistance for

1. Core Specifications & Composition

Material: 100% Virgin Polycarbonate Resin, with a uniform grey tint throughout the sheet (not a surface coating).
Thickness: 5mm (approximately 3/16"). This provides an ideal balance of rigidity for flat or lightly curved applications and ease of handling/fabrication.
Surface: Typically supplied with a hard-coat on one or both sides. This permanent, co-extruded layer provides superior resistance to scratches, chemicals, and UV degradation.
Finish: Grey Tint. Available in a range of shades from light smoke to dark graphite. The tint reduces glare and heat transmission while maintaining a degree of light diffusion. It is not completely opaque, offering privacy with soft, shadowy light transmission.

2. Key Properties & Advantages

Unmatched Impact Resistance: Up to 250 times stronger than glass of the same thickness. It is virtually unbreakable, making it a premier safety and security glazing material. It meets high-impact safety standards.
Lightweight: Approximately half the weight of glass, it dramatically reduces structural support requirements and makes handling and installation significantly easier and safer.
UV Protection: High-quality sheets feature a co-extruded UV-inhibitor layer, which blocks over 99.9% of harmful UV rays. This protects the sheet itself from yellowing and brittleness over time and shields interior spaces.
Thermal & Dimensional Stability: Performs reliably across a wide temperature range (from -40°C to +120°C) with a low thermal expansion coefficient, reducing stress on frames.
Inherent Flame Retardancy: Polycarbonate is naturally a B1 / Class A fire-rated material, with low flame spread and no production of toxic fumes.
Aesthetic & Functional Grey Tint:
- Solar Control & Glare Reduction: The tint absorbs a portion of solar radiation, reducing heat gain (Solar Heat Gain Coefficient) and cutting down on harsh glare.
- Visual Privacy: Creates a semi-private, sophisticated appearance, ideal for partitions or façades where complete transparency is not desired.
- Uniform Appearance: Hides minor scratches and fingerprints better than crystal-clear sheets.

Factory supply 1.22*2.44m Grey Polycarbonate Solid Sheet Lightweight Durable Panel with Hard Coat Surface for Scratch Chemical and UV Resistance for

3. Common Applications

Security & Safety Glazing: Security windows, transaction screens, protective barriers, and machine guards.
Architectural Partitions & Dividers: Office partitions, room dividers, and balcony balustrades (infill panels) where privacy and style are needed.
Signage & Displays: Durable face plates for signage, menu boards, and protective covers for displays.
Industrial & Machinery: Sight glasses, protective shields, and heavy-duty equipment covers.
Transportation: Window replacements for buses, RVs, or agricultural equipment requiring shatterproof performance.
Privacy Screens: For residential patios, terraces, or fencing.

4. Handling & Fabrication Notes

Easy to Work With: Can be cut cleanly with standard woodworking tools (saw, router). For best edges, use carbide-tipped blades.
Bending: Can be cold-bent (using the minimum bending radius specified by the manufacturer, typically 150-200x the sheet thickness) or thermoformed for more complex curves.
Installation: Must be mounted using proper polycarbonate-compatible sealants (silicone, EPDM, or neoprene gaskets) and with adequate space for thermal expansion. Pre-drill holes for fasteners.

Product Specification Table: 5mm Polycarbonate Solid Sheet

Category	Specification	Details / Value
General Description	Material Type	Virgin Polycarbonate, Solid (Monolithic) Sheet
	Standard Thickness	5 mm (0.197 inches)
	Standard Sheet Sizes	1220 mm x 2440 mm (4' x 8') 1525 mm x 3050 mm (5' x 10') Other custom sizes available
	Available Finishes	Clear, Opal (White), Bronze, Grey, Blue, Green, etc.
	Standard Surface	One or Two-Sided Anti-Scratch Hard Coat, Polished
Physical & Mechanical Properties	Density	1.2 g/cm³
	Impact Strength (IZOD Notched)	≥ 650 J/m (Unbreakable - 250x stronger than glass)
	Tensile Strength at Yield	≥ 60 MPa
	Flexural Strength	≥ 90 MPa
	Modulus of Elasticity	2,300 - 2,400 MPa
	Rockwell Hardness (M Scale)	~ M70
Thermal & Optical Properties	Light Transmission (Clear Sheet)	Approx. 88%
	Light Transmission (Grey Tint)	Varies by shade (e.g., 30% - 50%)
	UV Protection	Co-extruded UV-blocking layer (blocks >99.9% of UV rays)
	Thermal Conductivity (k-value)	0.20 W/(m·K)
	Service Temperature Range	-40°C to +120°C (Continuous)
	Thermal Expansion Coefficient	6.7 x 10⁻⁵ /°C (0.067 mm/m/°C)
	Fire Rating	UL 94 V-0 / B1 (Self-extinguishing)
Performance Data	Min. Bending Radius (Cold Bend)	750 mm (Recommended: 200 x thickness)
	Water Absorption (24hr)	< 0.15%
	Weight (Approx.)	6.0 kg/m² (1.23 lb/ft²)
Certifications & Standards	Common Standards	ISO 9001, ASTM D-1003, RoHS Compliant
	Safety Glazing	Can be certified to relevant ANSI Z97.1 / EN 12600 standards
Handling & Installation	Cutting	Easily cut with circular saws, jigsaws, or CNC routers. Use carbide-tipped blades.
	Drilling	Standard metal/wood drill bits. Allow for thermal expansion in hole size.
	Sealing & Gluing	Use silicone sealants compatible with polycarbonate (neutral cure). Avoid solvents.
	Cleaning

Innovate Poly Solutions: Your Premier Partner in Polycarbonate Manufacturing

About Our Factory

Welcome to Innovate Poly Solutions, a state-of-the-art manufacturing facility dedicated to excellence in polycarbonate solid sheet production and custom awning systems. We are not just manufacturers; we are engineering partners who transform premium polycarbonate into durable, intelligent solutions for architectural, commercial, and residential applications worldwide.

Factory Overview

Location: Modern 10,000 sq. meter facility in Foshan China
Established: [2006], with over 19 years of specialized expertise
Certifications: ISO 9001:2015, ISO 14001, Class A Fire Rating Compliance
Capacity: 5,000+ tons of polycarbonate sheet production annually
Team: 100+ skilled engineers, technicians, and quality specialists

Core Manufacturing Excellence

1. Solid Sheet Production Line

Our factory operates with fully automated, German-engineered extrusion lines to produce flawless polycarbonate solid sheets:

Thickness Range: 1.0mm to 20mm
Standard Sizes: 1220x2440mm, 1560x3050mm, 2050x3050mm
Custom Sizes: Any dimension with precision cutting
Color Options: Clear, Opal, Bronze, Grey, Blue, Green, and custom RAL colors
Special Features:
- Dual-sided UV-resistant hard coat
- Anti-condensation coatings
- Anti-fog and anti-static treatments
- Embossed/textured surfaces for decorative applications

2. Advanced Quality Control Laboratory

Our in-house lab ensures every sheet meets international standards:

Impact Testing: IZOD/Charpy impact resistance verification
Optical Testing: Haze, transmittance, and clarity measurement
Weathering Tests: QUV accelerated weathering simulation
Mechanical Testing: Tensile strength, flexural modulus, hardness
Dimensional Accuracy: Laser-calibrated thickness and flatness verification

Awning Fabrication Department

We transform our premium sheets into complete, engineered awning systems:

Design & Engineering

3D CAD Modeling & Structural Analysis
Wind/Snow Load Engineering per local building codes
Custom Design Service for unique architectural projects
Photorealistic Renderings for client approval

Fabrication Process

Precision Cutting: CNC-controlled routing and sawing
Thermoforming: Computer-controlled ovens for perfect curves
Edge Finishing: Ultrasonic welding and proprietary sealant application
Frame Fabrication: Aluminum/stainless steel cutting, notching, welding
Assembly & Quality Check: Complete system assembly and testing
Packaging: Custom crating for international shipping

Our Technology Advantage

AI-Optimized Extrusion: Real-time thickness monitoring and adjustment
Robotic Material Handling: Minimizes human contact and surface defects
Automated Color Dispensing: Precise, consistent color formulation
Energy Recovery Systems: 30% reduced energy consumption vs. industry average
Zero-Waste Initiative: 98% of production waste recycled

Product Applications We Serve

Market Segment	Solid Sheet Applications	Awning Systems
Architectural	Skylights, curtain walls, partitions, balustrades	Entrance canopies, walkway covers, atriums
Commercial	Security glazing, display cases, signage	Storefronts, restaurant terraces, mall covers
Industrial	Machine guards, safety barriers, sight glasses	Loading docks, outdoor work shelters
Residential	Greenhouse panels, patio roofs, pool enclosures	Pergolas, carports, porch covers
Transportation	Bus shelters, railway station roofing, signage	Highway canopy systems

Why Partner With Us?

1. Vertical Integration

We control the entire process from raw polymer pellets to installed systems, ensuring quality at every step.

2. Customization Capability

Custom colors, thicknesses, and sizes
Specialized coatings and treatments
Complete awning systems with structural engineering
Fast prototyping (7-10 day sample turnaround)

3. Global Standards, Local Service

Our products meet or exceed:

ASTM standards (Americas)
EN standards (Europe)
JIS standards (Asia)
GB standards (China)

4. Sustainability Commitment

Solar-powered manufacturing (40% of energy needs)
Water recycling system (closed-loop cooling)
Sustainable packaging materials
Recyclable end products

5. Complete Project Support

Technical consultation and design assistance
On-site measurement services
Installation supervision available
After-sales support and warranty

Our Manufacturing Philosophy

At Innovate Poly Solutions, we believe in "Precision Through Technology, Excellence Through Passion." Every sheet that leaves our factory carries our commitment to:

Consistent Quality - Batch-to-batch uniformity guaranteed
Technical Innovation - Continuous R&D investment (5% of revenue)
Customer Partnership - Collaborative problem-solving approach
Timely Delivery - 99% on-time delivery record
Competitive Value - Optimal price/performance ratio

Visit Our Facility: We welcome clients and partners to tour our factory, see our manufacturing process firsthand, and discuss how we can bring your vision to life with durable, beautiful polycarbonate solutions.

Contact us today to request samples, technical data sheets, or a customized quotation for your next project.

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